UNIVERSITY OF KUWAIT College Of Engineering and Petroleum DEPARTMENT OF CHEMICAL ENGINEERING FIRST SEMESTER 2014/2015 Petroleum Refining Engineering (ChE 472/01AX1) www.albahri.info Course Instructor: Dr. Tareq A. Albahri Course Title: Petroleum Refining Engineering Course Catalog Data: ChE 472: Petroleum Refining Engineering (3-0-3) (Prerequisites: ChE 440 and CHEM 269) Course Catalog Description: This course offers a general description of the important concepts in petroleum refining such as; modern refinery layout, refinery feed stocks and products, composition of petroleum, characterization of petroleum fractions, significance of laboratory tests. Followed by detailed description of key petroleum refining processes such as; crude and vacuum distillation, delayed coker and H-oil, hydrocracking and fluidized catalytic cracking, reforming and alkylation, product hydrotreating and residue desulfurization, Hydrogen production and gas handling. Sulfur and lubricating oil production. Special topics are also discussed such as; Product Blending and environmental constraints on refinery products. Term project and presentation is required. Prerequisites by Topic: - Organic chemistry, hydrocarbons, reaction mechanism. Materials and energy balances. Thermodynamic properties, chemical reaction equilibrium. Kinetics, reaction rate, catalytic reactors, effect of temperature and pressure. Textbook(s): Main: Handouts & Class notes available on my website “Petroleum Refining Technology and Economics”, James H. Gary & Glenn E., Handwerk, 5th ed., Marcel Dekker, 1994. References: Process Information Author: Parkash, Surinder - Title: Refining Processes Handbook - Publisher: Elsevier - Pub. Date: 2003 CallTP690.P247.2003 Properties Estimation 1 API (American Petroleum Institute) Technical Data Book on Petroleum Refining, Vol. 1, 2, 3. (TP692 A512 1983 Ref.). “Characterization and Properties of Petroleum Fractions” M. R. Riazi, 1st edition, ASTM Press, Philadelphia, USA, 2005. Petroleum Refining: 1. Crude Oil, Petroleum Products, Process Flowsheets. J.-P. Wauquier, Editions Technip, Paris, 1995. Chapters 4&5. GPSA (Gas Processors Suppliers Association) Engineering Data Book, 10th ed., Tulsa, Oklahoma, 1987. Lab Tests A.W. Drews, ‘ASTM Manual on Hydrocarbon Analysis’, 6th ed., ASTM, Maryland, 1998. (TP691 M358 1998) Dyroff, George V., ‘Manual on Significance of tests for Petroleum Products’ 5th ed., ASTM, Maryland, 1989. (TP691 M36 1989) ASTM standards for testing (TA736 A736 1990) Arthur, I. Vogel, “Quantitative chemical Analysis” (QD101.2 V63 1989) Economics Petroleum Economist HD9560.1.P63 Software API Technical Database Petroleum Refining Petrochem Toolkit Petroplan Topics Covered: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. Modern Refinery Layout. Refinery Feeds and Products. The Composition of Petroleum. Characterization and Properties Estimation. Significance of Laboratory Tests of Petroleum Products. The Crude Distillation Unit The Vacuum Rerun Unit The ARDS Unit The Delayed Coker Unit The Catalytic Reforming Unit The Alkylation Unit The Hydrocracker Unit The FCC unit The H-Oil Unit The Hydrotreaters The Hydrogen unit The Gas Handling & PSA unit The Sulfur Recovery Unit The Utilities and Off-sites Lubricating oil production Product Blending 2 22. Environmental Constraints on refinery products. 23. Special Topics; Material and energy balances, Flash Calculations, Properties estimation, ACS (advanced control strategies), software programs in petroleum refining, etc. 24. Project on refinery modeling. Course Objectives: Performance criteria: 1. To teach the student the basic principles and calculations practiced in petroleum refining. 2. To teach the student how to present, orally and in writing, modern trends in petroleum refining. 3. Teach the students basic modeling skills in petroleum refining technology. 1. The student should demonstrate basic understanding of refining operations and terminology involved. 2. The student should be able to present an advanced topic in refining both orally and in writing, as part of a team work. 3. The student should be able to demonstrate ability in conducting basic modeling techniques. ABET Category Content: Engineering Science: 1.5 Credits or 50% Engineering Design: 1.5 Credits or 50% Instructor: Dr. Tareq Albahri Office: Office : Bldg. 8 Kh. 5th Floor Room 30 Tel. 24987459 (Direct) or 24817662 (Secretary) E-mail : [email protected] Website: www.albahri.info Class Hours: Mon & Wed 9:30 – to 10:45 am Office Hours: 8:30 – 9 AM & 12:15 – 1 PM (Mon & Wed) 9:00 - 10:00 am (Sun, Tue, Thu) or by appointment! Class Room: Bldg. 14 Kh., Room # 304 Assistant: Dr. Reena George Chemical Engineering Department Building 21K, Room 219 Office Hours: 10 AM – 12:30 PM (Sun, Tue & Thu) Assessment Criteria: The course grade will be based (approximately) as follows: 1. Midterm exams, 40%. (dates will be set later) 2. Final exam. 40%. (20/12/2014 11:00 AM -1:00 PM) 3. HW, assignments, project, report, and presentation, 20%. 4. Attendance (Bonus) 3 General Policies 1. Students who disrupt the lecture in any way will be asked to leave and will be considered absent. 2. Students who use their cell phone in class will be considered absent for bonus purposes 3. Put away your cellphones in your purse or pocket during lectures and exams and not on the desk no matter what. 4. You need my permission to record the lecture by Audio or Video or attend as listener. 5. You must pay full attention during the lecture; you are not allowed to solve HWs, copy class notes, read books, use cellphones, tablets or laptops during the lecture. HW Policy 6. HW’s are due one week after the chapter is completed. 7. Late HWs will be corrected but will not be graded. 8. You must submit the HW’s on due date to the teaching assistant no later than 1:45pm. Please do not submit in the class! 9. If you have a question about the HW ask the TA, for everything else ask me! 10. Keep a copy of every HW you submit, you will need it for solving further HWs. 11. You will be required to submit a copy of all your HW's by the end of the semester for full credit. Attendance Policy 12. If (and only if) a bonus is given, students will lose ½-bonus point for every lecture they are late, 1-bonus point for every lecture they are very late, and 1-bonus point for each lecture absence. 13. Students who are absent seven hours will receive FA grade; that is equivalent to (a) five Mon & Wed lectures, or (b) seven Sun, Tue & Thu lectures, or (c) 7 summer session lectures. Sick leave (and other leave) Policy 14. I will only accept sick leaves that coincide with lectures absence day and period. 15. Sick leaves must have the stamp of both the physician and the hospital (or clinic). 16. I will not accept sick leaves that are more than two weeks old after first absence day. 17. Any written leave of absence must postdate the date of absence. 18. Funeral leave is three days for first degree relatives and one day for other relatives. You must present proof of leave. Grading Policy 19. Letter grades distribution is based on the following table, Total Grade Corresponding Letter Grade 95 – 100 A 90 – 94.9 A87 – 89.9 B+ 83 – 86.9 B 80 – 82.9 B77 – 79.9 C+ 73 – 76.9 C 70 – 72.9 C65 – 69.9 D+ 60 – 64.9 D 0 – 59.9 F * Absent 7 hours FA * see notes above for attendance policy 4
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